Amakuru y'igihe cy'ubuzima bwa moteri ya DC idafite uburoso ya 24V ku bwinjiriro bw'inyubako z'ubucuruzi zitwara abantu benshi

TL; DR:Moteri za DC za YFBF 24V zidafite ubwishingizi za 3M / imyaka 10: Imyaka 20 mu biro bya 400-cpd, imyaka 2.7 mu kibuga cy'indege cya 3,000-cpd. Ibisobanuro bigaragazwa n'uburemere bw'ikibabi, umuvuduko, voltage kuri YF150/YF200/YFS150/YFSW200/BF150.

Isoko ry’inyubako z’ubucuruzi rifite ikibazo cy’icyizere: amanota yasohotse asa n’ayatanzwe ku batanga serivisi, nyamara protocole y’igerageza iri munsi yaISO 13849-1bitandukanye bitewe n'umutanga serivisi, ariko ni igice cy'imodoka miliyoni 3, nk'uko byasohotse mu gitabo cyacuUrupapuro rw'amakuru rwa YFS150Ku muryango w’ibitaro wa kilogarama 130 kuri metero 0.8 si imashini imwe n’imashini itwara amasiganwa miliyoni 3 ku kibaho cy’ikibuga cy’indege cya kilogarama 200 kuri metero 1.0. Amatsinda ashinzwe gutanga amasoko agena umubare w’amasiganwa yonyine arangiza asimbuye moteri kabiri mu myaka icumi ya mbere. Amakuru y’ingenzi ni umubare w’amasiganwa, voltage ifite amanota, igipimo cy’ibikoresho, ubushyuhe bw’imikorere, n’icyiciro cya IP - bisomwa hamwe, ntabwo ari ukwabyo.

Itsinda ryacu ry’uruganda rwa Ningbo ry’ikirango cyacu ryatangiye kubaka ibikoresho bidafite volt 24 byo gusana ku bakoresha ikoranabuhanga ryikora kuva mu 2007 mu kigo cya Luotuo Zhenhai. Dore amakuru y’igihe ikipe yanjye yo mu ruganda rwa Ningbo isangiye n’itsinda rishinzwe gutanga amasoko y’inyubako z’ubucuruzi iyo babazaga impamvu moteri zacu ziramba kurusha izindi zihendutse ku giciro cy’imyaka 10 cy’ubwikorezi.

Ingendo miliyoni 3 ÷ Ingendo 400 ku munsi = imyaka 20: imibare y'abajya mu mahanga

Moteri za DC zitagira ikibazo cyo kubungabunga muri kataloge ya YFBF — YF150, YF200, YFS150, YFSW200, BF150 — zifite amanota amwe: amagare miliyoni 3 cyangwa imyaka 10, icyo ari cyo cyose kiza mbere. Amanota y'amagare ni yo akurikizwa ku kwinjira mu modoka nyinshi, kuko moteri isanzwe ikora amagare miliyoni 3 mbere yuko isaha y'imyaka 10 igera. Kugira ngo uhindure amagare mu myaka, gabanya umubare w'amagare n'imodoka zinjira buri munsi.

Ingano y'imodoka itsinda ryanjye ribona mu nyubako zacu z'ubucuruzi:

• Irembo rikuru ry'inyubako y'ibiro: Amagare 200 kugeza kuri 400 ku munsi
• Irembo ry'isoko: Amagare 800 kugeza 1,500 ku munsi
• Irembo rikuru ry'ibitaro: Amagare 1.000 kugeza 1.800 ku munsi
• Injira ku kibuga cy'indege: Amagare 2,500 kugeza 4,000 ku munsi
• Kwinjira muri hoteli: Amagare 600 kugeza 1.200 ku munsi

Imoteri ya miliyoni 3 mu biro bitwara amagare 400 ku munsi ikora mu gihe cy'imyaka 20. Moteri imwe mu kibuga cy'indege gitwara amagare 3.000 ku munsi ikora mu gihe cy'imyaka 2.7. Amatsinda ashinzwe gutanga amasoko yishyura igiciro gito cyane akenshi yishyura inshuro eshatu ku gihe cy'ubuzima bw'inyubako kuko igihe cyo kuyisimbura kiba buri myaka 3 aho kuba buri myaka 20.

Aho brush ya commutator yangirika mbere na mbere - n'impamvu rotors zidafite isuku ziyisiba

Impamvu ya mekanike ituma ibikoresho bya DC bidakoreshwa mu kubungabunga bimara igihe kirekire kurusha ibikoresho bya brushed muri serivisi yo kwinjira mu buryo bwikora ni ukuvanaho ubushyuhe bw'uburoso. Ishami rya commutator rikoresha brushed rimbara brushes ku buso bwa commutator buri gihe, rigatanga umukungugu wa karuboni kandi rigatuma igihe cyo gukora kigera ku masaha agera ku 1.000 kugeza ku 3.000 yo kuzenguruka nyako. Ishami rya DC rikoresha brushed ritakoreshwa mu kubungabunga rijyana imikorere ya commutation muri electronics igenzura kandi rigakoresha rotor ku ma bearings afunze, bityo ubuso bwo kwangirika ni bwo bukoreshwa aho kuba brush-commutator interface.

Ibikoresho byacu bitarimo gusana byfbf bikoresha igishushanyo mbonera cya "unit-and-gearbox" hamwe n'ibikoresho bya "helical gear transmission" bikomoka ku Burayi. Ibikoresho bya "gearbox" bikorera mu nzu ya aluminiyumu ifunze neza ifite amavuta yikora, bityo ibikoresho ntibikenera gusukurwa mu gihe cy'amasaha miliyoni 3. Icyiciro cyo gukingira ibikoresho niicyiciro cya E(ubushyuhe bugera kuri 120°C) kandi ubushyuhe bwo kuzunguruka ni urwego rwa F (ubushyuhe bugera kuri 155°C), bityo iyi mashini ishobora kwihanganira umuvuduko mwinshi w'umuryango w'ikibuga cy'indege nta kwangirika k'ubushyuhe bw'imizunguruko.

Aho brushed installations ibanza kwangirika ni brush holder — pressure iragabanuka, brush irafata, commutator iratsinda, kandi unit ikuramo power nyinshi kugeza igihe controller iguye. Igishushanyo cyacu cya YFBF kidakoresha brush kivanaho burundu ubwo buryo bwo kwangirika, niyo mpamvu amanota ya miliyoni 3 y’ingendo ari ay’ingenzi ku murongo wacu kandi akaba akomeye ku zindi nzira zo kwangirika muriIEC 60034-1amahame ngenderwaho y'imashini zikoresha amashanyarazi.

Hitamo hakurikijwe uburemere bw'amababi mbere, umuvuduko wo gufungura ukaba uwa kabiri, voltage ikaba iya gatatu — igiti cyo guhitamo cya YFBF

Umurongo w'uruganda rwa Ningbo ugizwe n'amamodeli atanu afite igipimo gitandukanye cy'ibikoresho, RPM, na torque envelopes. Mu kazi kanjye ko gupima ingano y'ibikoresho, imiterere ishingiye ku buremere bw'amababi, umuvuduko wo gufungura, n'uburyo umuryango winjira wihanganira urusaku. Imibare iri hepfo ituruka ku bisobanuro by'ibicuruzwa byacu byasohotse kuriUmurongo w'ishami ry'amababi y'imodoka ya YFBF:

Ibipimo bibiri bituma habaho guhitamo icyitegererezo cy’ubwinjiriro bw’imodoka zitwara abantu benshi ni uburemere bw’amababi n’ingendo ku munsi. Mu bunini bw’ubwinjiriro bw’ibitaro byanjye, ku bwinjiriro bw’ibitaro bufite ibiro 130 ku ngendo 1,200 ku munsi, YF150 ni yo shusho ikwiye - 60W ipima uburemere bw’ikirahuri ku muvuduko wa 0.8 m/s, icyuma cya 3,000 rpm giha igikoresho gikurura gihagije, kandi urusaku rwa ≤50 dB rukuraho ibisabwa mu bitaro. Ku bwinjiriro bw’ikibuga cy’indege bufite ibiro 200 ku ngendo 3,500 ku munsi, YF200 ni yo shusho - 100W ipima ikirahuri kinini, kandi igikoresho cyakozwe kugira ngo kigire uruziga rurerure ruhoraho.

Voltage ya volti 24 ku murongo wose wa moteri ya YFBF ikorwa ku bushake. Imashini zitagira volti 24 zikoresha bisi imwe ya DC ifite voltage nkeya n'umugenzuzi w'amashanyarazi, bityo icyuma n'umugenzuzi bisangiye amashanyarazi amwe ashyigikiwe na UPS. Iyi ni imiterere ituma kwinjira bikomeza gukora neza mu gihe cy'ibura ry'amashanyarazi nta kongeramo inverter itandukanye. Amatsinda ashinzwe gutanga amasoko mu bitaro no ku kibuga cy'indege agomba gushyiraho volti 24 ku gice kimwe no ku mugenzuzi kugira ngo imiterere y'amashanyarazi ikomeze koroha.

Ibintu bitatu byananiranye mu kibuga Nanyuzemo abakiriya b'ikibuga cy'indege mu mazu akonje cyane

Ibipimo bibiri by’ibidukikije bigena igihe cy’ingoboka mu bwinjiriro bw’inyubako z’ubucuruzi ni ubushyuhe bwo gukora no kurinda kwinjira. Ingoboka zidafite ubushyuhe bw’imikorere y’iyi ngoboka zifite ubushyuhe bwo gukora buri hagati ya -20°C na 70°C na IP54. Ibi bikubiyemo amadirishya afite imiterere y’ingoboka, imiryango yo hanze ifite ubwiherero buciriritse, n’ingoboka nyinshi z’ubucuruzi zidafite imiterere y’ingoboka mu turere dukonje n’ubushyuhe.

Igitandukanya moteri imara imyaka 10 n'iyangiritse mu mwaka wa gatatu ni ukumenya niba ibahasha y'imikorere ihuye n'aho ishyirwa. Uburyo butatu bwo gutsindwa Nanyuzemo abakiriya banjye b'ubucuruzi:

• Ubushyuhe mu byuma bidafite imiterere — umwuka w’amazi winjira mu gikoresho cy’imashini ku manywa, ugahinduka nk’umuhengeri mu ijoro ryose, maze ugatera ingese ku gikoresho cy’imashini. Igipimo cya IP54 gituma gikingirwa n’iki gikoresho ku buryo bwo gucika intege mu gihe gisanzwe cyo gushyiramo ibikoresho.
• Guhagarika ubushyuhe mu gisenge kidahumeka — akabati k’umugenzuzi kaba mu gisenge kidahumeka, moteri ikoresha umuriro wose mu gihe cy’akazi kenshi, kandi uruziga rugera ku rugero ntarengwa rwo gukingira ikirere rwa F. Moteri ya YF200 100W ifite uruziga rwo guhagarara ku bushyuhe bwa 130°C kugira ngo irinde ubu buryo bwo gucika intege.
• Ingufu zo gutwikira mu bwinjiriro bukonje cyane — amavuta arushaho gukomera munsi ya -20°C kandi moteri igumamo. Umurongo wa moteri wa YFBF ufite amanota ya -20°C; ku bijyanye no gushyiraho ibintu bikonje, itsinda ryacu ry’abahanga rigena amavuta y’ubushyuhe buke n’agace k’ubushyuhe ku kibaho cy’ubuyobozi.

Icyiciro cyo kurinda IP54 ni cyo gikwiye ku byinjiriro byinshi by’ubucuruzi. IP65 ni nyinshi cyane ku byinjiriro byo mu nzu kandi yongera ikiguzi; IP44 ntihagije ku byumba byo hanze aho imvura iterwa n’umuyaga igera ku nzu y’imodoka. IP54 ikora byombi.

Kongera kubaka ku kigero cya 80% by'umubare w'ingendo - imibare y'ingendo miliyoni 2.4

Ku bakiriya banjye batanga serivisi zo kugura imodoka bafite ikiguzi cy'imyaka 10 cyangwa 20 yose, icyemezo cyo kongera kubaka no gusimbuza imodoka gifite akamaro nk'uko bigenwa mbere. YFBF itanga serivisi yo kongera kubaka imodoka mu ruganda rwa DC rudakoresha ibikoresho byo kubungabunga imodoka ku kigero cya 35% by'ikiguzi cy'imodoka nshya. Inzira yo kongera kubaka imodoka isimbura ibikoresho bya gitesi, ibyuma bitera imbaraga, na sensor ya Hall, hanyuma igasubiza moteri ku gipimo cya miliyoni 3 cyatangajwe.

Icyemezo gitera ikipe yanjye gukoresha:

• 80% by'umubare w'ingendo (ingendo miliyoni 2.4 kuri moteri y'ingendo miliyoni 3) - teganya gahunda yo kongera gusana mu gihe giteganyijwe cyo gusana.
• Ingufu iyo ari yo yose yo gukingira ikirere yo mu rwego rwa F — izunguruka ntishobora gusanwa mu murima, bityo moteri isubira mu ruganda kugira ngo yongere ivugururwe cyangwa isimbuzwe.
• Urusaku rwongera hejuru ya 55 dB kuri moteri ifite amanota ≤50 dB — amapine arashaje, kandi kongera gukora neza biruta kunanirwa gutegurwa mu mirimo.
• Uburyo bwo kugenzura amashanyarazi bukoreshwa mu gihe gisanzwe — moteri ikuramo amashanyarazi menshi, akenshi iva kuri sensor ya Hall yangiritse cyangwa ibikoresho byashaje, kandi icyuma gigenzura amashanyarazi kirinda sisitemu kwangirika.

Ku muryango w’ikibuga cy’indege ukoresha amasiganwa 3.500 ku munsi, umushinga wo kongera kubaka ugera ku masiganwa miliyoni 2.4, ni ukuvuga imyaka 1.9 ishize. Ishami risimbura rihagera nk’iry’ihinduranya; Ishami ryangiritse risubira kuri yfbf kugira ngo ryongere rikoreshwe; Ishami risubira muri pisine y’ibikoresho bisimburana. Uku kuzunguruka gutuma umuryango ukomeza gukoreshwa kuri interineti kandi bigatanga ikiguzi cy’imashini mu masaganwa menshi aho kugura ibintu byinshi bisimburana.

Isuzuma ry'urupapuro rw'amakuru atatu mbere yo gusinya itegeko ryo kugura moteri

Igipimo cy'imodoka n'ibahasha y'imikorere biri ku rupapuro rw'amakuru, ariko igipimo cy'ibizamini gifite agaciro gusa iyo imiterere y'ibizamini ihuye n'imiterere y'ishyirwaho. Ibintu bitatu ugomba kugenzura ku rupapuro rw'amakuru rw'umutanga mbere yo gusinya itegeko ryo kugura:

1. Ibisobanuro by'ingendo y'ikizamini — "ingendo" igomba gusobanurwa nk'ifungura rimwe rifunga munsi y'umutwaro ugenwe, atari izunguruka rimwe ridafite umutwaro. YFBF ipima ingendo munsi y'uburemere bw'umuryango ku muvuduko ugenwe wo gufungura.
2. Ibipimo by'ikirere — ubushyuhe n'ubushuhe bigira ingaruka ku buzima bw'ikirere. YFBF ipima ikirere kuri 25°C na 60% by'ubushuhe; amanota y'ibidukikije bikonje cyangwa bishyushye aragabanywa hakurikijwe ibyo.
3. Icyiciro cyo gukingira moteri — Icyiciro cya E cyo gukingira moteri gifite icyiciro cya F cyo gukingira moteri ni cyo gikwiye kugira ngo umuntu akomeze gukora. Icyiciro cya A cyangwa B cyo gukingira moteri ni gito cyane ku binjira binini.

Ku bakiriya banjye b’umushinga wa OEM/ODM — uburemere bw’inzugi zikozwe ku giti cyazo, umuvuduko wo gufungura, porogaramu igenzura ibikoresho — Itsinda ryacu ry’abahanga rya YFBF rikora amanota y’imikorere ukurikije imiterere nyayo y’umukiriya yo gushyiramo kandi rigatanga amakuru yihariye y’umushinga. Ikizamini cy’imikorere y’uruganda gikora ku mutwaro wa 1.5x ku nshuro 200.000 mu gihe umusaruro utangiye kwiyongera, bityo igikoresho kigera aho gikorera cyamaze gukuraho ingano y’ingufu mbere yo gutangira gukoresha.

Ikintu cya kane ikipe yanjye ihuriyeho n'amatsinda ashinzwe kugura ibicuruzwa ku kibuga cy'indege n'ibitaro ni ivugurura rya firmware yacu ya YFBF controller. Tubohereza buri gice gifite verisiyo ya firmware igenzura irimo umurongo ugenzura amashanyarazi washyizweho kugira ngo ubone amanota ya miliyoni 3 yasohotse. Amavugurura ya firmware ahindura imiterere ya ramp igenzura imikorere nta kongera gushyira amanota ku mubare w'amasaha ashobora kugabanya igihe cy'amasaha ho 20 kugeza kuri 30 ku ijana. Ku bijyanye n'ibikoresho bya OEM/ODM, itsinda ryacu rya YFBF engineering rifunga verisiyo ya firmware igihe cyinjiye mu itumiza kandi rikerekana verisiyo iri ku ikarita y'igenzura kugira ngo amanota ya cycle akomeze kugaragara mu gihe cyose cy'akazi k'igice.

Umurongo wa kabiri w’inyandiko abakiriya banjye batanga amasoko batitaho ni uburyo bwo gusiga amavuta ku bikoresho. Umurongo w’imodoka w’imodoka y’ubwoko bwa yfbf uzana amavuta ya polyalphaolefin (PAO) yakozwe mu buryo bwa sintetike kuva kuri -30°C kugeza kuri 120°C. Gusimbuza amavuta ya mineral-petroleum bigabanya ubushyuhe bwo hejuru kugeza kuri 90°C naho ubushyuhe bwo hasi bukagera kuri -10°C, bivuze ko igikoresho gihinduka mu gushyira ku kibuga cy’indege gikonje kandi kikananirwa mbere y’igihe mu gushyira ku bitaro bishyushye byo mu Burasirazuba bwo Hagati. Itangazo ryacu rigaragaza uburyo amavuta yakoreshejwe ku rupapuro rw’izina, kandi urutonde rw’ibikoresho by’imodoka rukubiyemo intambwe yo kugenzura amavuta mbere y’urugendo rwa mbere.

Uburyo bwa gatanu kandi bukunze kubura bwo gukoresha amafaranga yose ni pisine yacu ya YFBF. Ku kigo cy’ibitaro gifite inzira cumi n’ebyiri zigenda zihindagurika zikora ku ngendo 1,200 ku munsi, pisine y’inyongera isabwa ni ebyiri - imwe yiteguye guhindurwa ku gipangu n’indi imwe yongeye kubakwa mu gihe cyo kuzenguruka. Ibi bituma ikibazo icyo ari cyo cyose kidashobora gufata inzira yo kwinjira mu gihe kirenze amasaha ane, ari na byo ibitaro bisanzwe bikoresha ku ibara ry’ikibabi cyo gusohoka. Igiciro cya pisine ni hafi 4% by’ikiguzi cya capex cy’umwimerere, ariko bikuraho 35% by’ubwishingizi busabwa mu gihe pisine y’inyongera idafite abantu.

Ikintu cya gatandatu abakiriya banjye batanga serivisi bakusanya ni telemetry yo kubara amagare. Firmware ya YFBF igenzura imikorere y’imodoka ikoresha ikoranabuhanga irandika umubare w’amagare, kode z’amakosa, n’itariki ya nyuma yo gutanga serivisi kugeza ku kwibuka kudahindagurika, kandi itsinda ryacu ry’abahanga rishobora gusoma umubare w’amagare ku cyambu cya serivisi mu gihe cy’uruzinduko ruteganyijwe. Ku kigo cy’ibitaro cy’irembo ry’ibitaro 12, telemetry yo kubara amagare ibwira itsinda ry’ibikoresho neza moteri ziri hafi kongera kubaka 80% (amagare miliyoni 2.4) n’izikiri mu bwana. Amakuru akubiyemo gahunda yo gusimburanya moteri kandi agakuraho ibikekwa mu ngengo y’imari y’umwaka yo gusana.

Ikintu cya gatatu itsinda ryanjye rikusanya ku giciro cy’imodoka ku kibuga cy’indege no ku bitaro ni uguhuza ibice by’imodoka mu miryango y’imodoka. Umurongo wacu wa moteri wa YFBF usangiye sensor imwe ya Hall, uburyo bumwe bwo gushyiraho gearbox, n’igice kimwe cy’igenzura ku bwoko bwa YF150, YF200, YFS150, YFSW200, na BF150. Ikigo gikoresha imodoka zivanze gishobora kubika ibice bimwe by’imodoka ku murongo wose aho kubika SKU eshanu zitandukanye, ibyo bigabanura ikiguzi cy’ibikoresho by’imodoka ku kigero cya 60% kandi byoroshya amahugurwa y’abakozi bashinzwe kubungabunga.

Ibibazo Bikunze Kubazwa

Q: Imashini ya DC ya volt 24 idasaba kwitabwaho imara igihe kingana iki mu gice cyoroshye kwiyungurura?
A: Moteri za DC za YFBF 24-volt zidafite ubwishingizi zihabwa amanota yo gukora amagare miliyoni 3 cyangwa imyaka 10. Mu kwinjira mu nyubako y'ubucuruzi ya amagare 400 ku munsi, ibi bivuze imyaka hafi 20; mu kwinjira ku kibuga cy'indege cya amagare 3.000 ku munsi, imyaka hafi 2.7.

Q: Ni irihe tandukaniro riri hagati y'icyuma cya DC kidakoreshwa mu gusana n'icyuma gikozwe mu buryo bwa brush ku nzugi zikoresha ikoranabuhanga?
A: Igice cya DC kidakoreshwa mu gusana gikuraho uburibwe bw'uburoso bugabanya igihe cy'uburoso. Moteri z'inzugi zikoresha brush zisanzwe zimara amasaha 1.000 kugeza 3.000; moteri zikoresha brush nka YF150, YF200, YFS150, YFSW200, na BF150 zikora ingendo miliyoni 3 cyangwa imyaka 10 zifite uburyo bwa IP54 bwo kurinda no gukingira moteri yo mu cyiciro cya E / class F.

Q: Ni iyihe voltage n'ingufu byagenwe kuri moteri z'umuryango wa Ningbo zidafite serivisi zo kubungabunga uruganda rwacu?
A: moteri za DC zo mu bwoko bwa Ningbo zidafite ikibazo cyo gusana zifite amanota ya volti 24. YF150 na YFS150 ni 60W; YF200 ni 100W ku nzugi zigendanwa ziremereye; YFSW200 ni 60W ku nzugi zizunguruka. RPM idatwara imizigo iri hagati ya 2,880 na 3,000 bitewe n'icyitegererezo.

Q: Ni ubuhe bushyuhe bw'imikorere bwa DC ya volt 24 idashobora kubungabunga ishobora gufata mu kwinjira mu buryo bwikora?
A: Ibikoresho byacu bya DC bidakoresha YFBF mu kubungabunga bifite ubushyuhe buri hagati ya -20°C na 70°C hamwe n'urwego rwo kurinda IP54. Ibi bikubiyemo amadirishya afite imiterere y'ikirere, imiryango yo hanze ifite ubwihisho buciriritse, n'inzira nyinshi zinjiramo zidakoresha imiterere y'ikirere.

Q: Ese icyuma gikoresha amababi ya DC kidakoresha uburyo bwo kuyasana gishobora kongera kubakwa aho gusimburwa?
A: Yego. YFBF itanga uburyo bwo kongera kubaka moteri za DC zidafite ikibazo cyo gusana ku kigero cya 35% by'ikiguzi cy'imashini nshya. Uburyo bwo kongera kubaka busimbura seti ya gear, bearing, na Hall sensor, kandi igasubiza iyo modoka ku gipimo cya miliyoni 3 cyatangajwe.

Edison ni Umuyobozi ushinzwe ubucuruzi muri Ningbo Yufan Beifan Automatic leaf Co., Ltd. (uruganda rwa Ningbo rw’ikirango cyacu), uruganda rwa Ningbo Beifan rwashinzwe mu 2007 i Luotuo Zhenhai rufite ubutaka bwa metero kare 3.500 n’ubuso bwa metero kare 7.500. Muri urwo rwego, nshyigikiye amatsinda ashinzwe gutanga amasoko y’inyubako z’ubucuruzi, imishinga ya OEM/ODM, hamwe na gahunda z’abakwirakwiza ibikoresho muri YF150, YF200, YFS150, YFSW200, na BF150. Ku bibazo by’umushinga cyangwa kunyura mu giciro cy’imyaka 10 cy’umutungo ku bipimo by’umuryango wawe, hamagara unyuze kuriUrupapuro rwo guhamagara uruganda rwacu rwa Ningbo.